The Comparative Between Fiber Laser Cutting Machine and CO2 Cutting Machine

Cutting is one of the most widely applied laser processing techniques. Fiber laser and CO2 laser are the most commonly used laser cutting equipment. It is necessary for users to have a knowledge of the advantages and disadvantages of both the two ways of cutting.

CO2 laser

Source : fe.infn

Wavelength of fiber laser is 1.06μm and Wavelength of CO2 laser is 10.6μm. Both are infrared light and can be absorbed by material so that they can be applied in Industrial material processing. Fiber laser is unable to be applied in non-metal cutting, such as wood, plastic, leather and ramie cotton fabric. In case of non-metal cutting, CO2 laser is the only choice. But CO2 laser cannot cut copper products, including brass and red copper. Because copper is highly reflective material for CO2 laser, laser will be reflected instead of absorbed by copper, which can cause harm.

Laser is evaluated by integrated index as cutting speed, drilling efficiency and section quality.

Fiber laser has an advantage in cutting thin plate, especially for thickness under 3mm. Its maximum cutting speed ratio can reach to 4:1 and 6mm is critical thickness for the two kinds of lasers. When it is thicker than 6mm, fiber laser shows no preferential; as the thickness increases, CO2 laser shows preferential gradually but not outstandingly. Generally speaking, fiber laser has an advantage in cutting speed.

Drilling efficiency:

Before cutting, laser beam should penetrate workpiece. Fiber laser needs more time in drilling than CO2 laser. Take 3KW optical fiber laser and CO2 laser as an example, The latter saves 1 second in drilling 8mm carbon steel; and 2 seconds in 10mm drilling. As thickness grows, CO2 laser will save more time.

Fiber laser

Source : nufern

Section quality:

Section quality usually means the roughness (surface perfection) and perpendicularity.

When cutting steel plate under 3mm, section quality of fiber laser is worse then CO2. As thickness grows, the difference becomes more obvious.

In addition, carbon steel plate has high absorptivity on fiber laser energy, so it has shortcoming in cutting holes (aperture < panel thickness).

The above comparison will help users make a reasonable choice. The cutting speed of the two lasers is equally matched. Fiber laser is inferior to Co2 laser in section quality and drilling efficiency. There is no quick answer to which is better. They both have advantages and disadvantages in specific application demands.

By the way, laser cutting precision has nothing to do with the adoption of lasers. It is determined by machine positioning precision, resetting precision and consistency of kerf width. Fiber laser has narrower kerf than CO2. Kerf width doesn’t affect precision of the parts either, since it can be offset by cutting gap compensation.

DK Photonics – www.dkphotonics.com  specializes in designing and manufacturing of high quality optical passive components mainly for fiber laser applications such as 1064nm high power isolator, Cladding Power Stripper, Multimode High Power Isolator, pump combiner,1064nm Band-pass Filter,(6+1)X1 Pump and Signal Combiner, PM Circulator, PM Isolator, optical Coupler. More information, please contact us.

Ultrafast laser pulses induce atoms in gold nanodisks to vibrate

In a study that could open doors for new applications of photonics from molecular sensing to wireless communications, Rice University scientists have discovered a new method to tune the light-induced vibrations of nanoparticles through slight alterations to the surface to which the particles are attached.

In a study published online this week in Nature Communications, researchers at Rice’s Laboratory for Nanophotonics (LANP) used ultrafast laser pulses to induce the atoms in gold nanodisks to vibrate. These vibrational patterns, known as acoustic phonons, have a characteristic frequency that relates directly to the size of the nanoparticle. The researchers found they could fine-tune the acoustic response of the particle by varying the thickness of the material to which the nanodisks were attached.

“Our results point toward a straightforward method for tuning the acoustic phonon frequency of a nanostructure in the gigahertz range by controlling the thickness of its adhesion layer,” said lead researcher Stephan Link, associate professor of chemistry and in electrical and computer engineering.

Rice University researchers (clockwise from front) Man-Nung Su, Wei-Shun Chang and Fangfang Wen discovered a new method to tune the light-induced vibrations of nanoparticles through slight alterations to the surface to which they are attached.

Light has no mass, but each photon that strikes an object imparts a miniscule amount of mechanical motion, thanks to a phenomenon known as radiation pressure. A branch of physics known as optomechanics has developed over the past decade to study and exploit radiation pressure for applications like gravity wave detection and low-temperature generation.

Link and colleagues at LANP specialize in another branch of science called plasmonics that is devoted to the study of light-activated nanostructures. Plasmons are waves of electrons that flow like a fluid across a metallic surface.

When a light pulse of a specific wavelength strikes a metal particle like the puck-shaped gold nanodisks in the LANP experiments, the light energy is converted into plasmons. These plasmons slosh across the surface of the particle with a characteristic frequency, in much the same way that each phonon has a characteristic vibrational frequency.

The study’s first author, Wei-Shun Chang, a postdoctoral researcher in Link’s lab, and graduate students Fangfang Wen and Man-Nung Su conducted a series of experiments that revealed a direct connection between the resonant frequencies of the plasmons and phonons in nanodisks that had been exposed to laser pulses.

“Heating nanostructures with a short light pulse launches acoustic phonons that depend sensitively on the structure’s dimensions,” Link said. “Thanks to advanced lithographic techniques, experimentalists can engineer plasmonic nanostructures with great precision. Based on our results, it appears that plasmonic nanostructures may present an interesting alternative to conventional optomechanical oscillators and high power isolator

Chang said plasmonics experts often rely on substrates when using electron-beam lithography to pattern plasmonic structures. For example, gold nanodisks like those used in the experiments will not stick to glass slides. But if a thin substrate of titanium or chromium is added to the glass, the disks will adhere and stay where they are placed.

“The substrate layer affects the mechanical properties of the nanostructure, but many questions remain as to how it does this,” Chang said. “Our experiments explored how the thickness of the substrate impacted properties like adhesion and phononic frequency.”

Link said the research was a collaborative effort involving research groups at Rice and the University of Melbourne in Victoria, Australia.

“Wei-Shun and Man-Nung from my lab did the ultrafast spectroscopy,” Link said. “Fangfang, who is in Naomi Halas’ group here at Rice, made the nanodisks. John Sader at the University of Melbourne, and his postdoc Debadi Chakraborty calculated the acoustic modes, and Yue Zhang, a Rice graduate student from Peter Nordlander’s group at Rice simulated the optical/plasmonic properties. Bo Shuang of the Landes’ research group at Rice contributed to the analysis of the experimental data.”

The research was supported by the Robert A. Welch Foundation and the Department of Defense’s Multi-University Research Initiative. Additional co-authors include Zhang, Shuang, Nordlander and Halas, all of Rice; and Chakraborty and Sader, both of the University of Melbourne in Victoria, Australia.

About DK Photonics

DK Photonics – www.dkphotonics.com  specializes in designing and manufacturing of high quality optical passive components mainly for fiber laser applications such as 1064nm high power isolator, Cladding Power Stripper, Multimode High Power Isolator, pump combiner,1064nm Band-pass Filter,(6+1)X1 Pump and Signal Combiner, PM Circulator, PM Isolator, optical Coupler. More information, please contact us.

Polarization Dependent Isolator vs Polarization Independent Isolator

Connectors and other types of optical devices on the output of the transmitter may cause reflection, absorption, or scattering of the optical signal. These effects on the light beam may cause light energy to be reflected back at the source and interfere with source operation. In order to reduce the effects of the interference, an optical isolator is usually used. Optical isolator allows a beam of light to stream through a single one way direction. At the same time, it prevents the light from going back in the opposite direction. According to the polarization characteristics, optical isolators can be divided into two types, including polarization dependent isolator and polarization independent isolator. The polarizer-based module makes a polarization dependent isolator, and the birefringent crystal-based structure makes a polarization independent isolator. You may be very confused about them as you find that there is only a little difference via their names. So, what are they and what are the differences between them? This paper will give you the answer.

Polarization Dependent Isolator

The polarization dependent isolator consists of three parts, an input polarizer , a Faraday rotator, and an output polarizer. Light traveling in the forward direction becomes polarized vertically by the input polarizer. The Faraday rotator will rotate the polarization by 45°. The analyser then enables the light to be transmitted through the isolator.

Polarization-Dependent-Isolator

Light traveling in the backward direction becomes polarized at 45° by the analyser. The Faraday rotator will again rotate the polarization by 45°. This means the light is polarized horizontally. Since the polarizer is vertically aligned, the light will be extinguished.

The picture shows us a Faraday rotator with an input polarizer, and an output analyser. For a polarization dependent isolator, the angle between the polarizer and the analyser, is set to 45°. The Faraday rotator is chosen to give a 45° rotation.

Because the polarization of the source is typically maintained by the system, polarization dependent isolator is widely used in free space optical systems.

Polarization Independent Isolator

The polarization independent isolator also consists of three parts, an input birefringent wedge, a Faraday rotator, and an output birefringent wedge. Light traveling in the forward direction is split by the input birefringent wedge into its vertical (0°) and horizontal (90°) components, called the ordinary ray (o-ray) and the extraordinary ray (e-ray) respectively. The Faraday rotator rotates both the o-ray and e-ray by 45°. This means the o-ray is now at 45°, and the e-ray is at −45°. The output birefringent wedge then recombines the two components.

Polarization-Independent-Isolator

Light traveling in the backward direction is separated into the o-ray at 45, and the e-ray at −45° by the birefringent wedge. The Faraday Rotator again rotates both the rays by 45°. Now the o-ray is at 90°, and the e-ray is at 0°. Instead of being focused by the second birefringent wedge, the rays diverge. The picture shows the propagation of light through a polarization independent isolator.

While polarization dependent isolator allows only the light polarized in a specific direction, polarization independent isolator transmit all polarized light. So it is usually widely used in optical fiber amplifier.

Comparison of Polarization Dependent Isolator and Polarization Independent Isolator

In fact, you have already understood these two types of isolators according to the contents above. We can see their similarities and differences through the comparison of their definition, working principle and applications. Both of them consist of three parts and have a same principle based on Faraday effect. However, to overcome the limitation of polarization dependent isolator, polarization independent isolator has been developed. Regardless of the polarization state of the input beam, the beam will propagate through the isolator to the output fiber and the reflected beam will be isolated from the optical source. If the extinction ratio is important, a polarization dependent isolator should be used with either polarization maintaining fibers or even regular single-mode fibers. If the system has no polarization dependence, a polarization independent isolator will be the obvious choice.

About DK Photonics

DK Photonics – www.dkphotonics.com  specializes in designing and manufacturing of high quality optical passive components mainly for fiber laser applications such as 1064nm high power isolator, Cladding Power Stripper, Multimode High Power Isolator, pump combiner,1064nm Band-pass Filter,(6+1)X1 Pump and Signal Combiner, PM Circulator, PM Isolator, optical Coupler. More information, please contact us.

Large Mode Area Fibers

Optical fibers with relatively large mode areas and a single transverse mode or only a few modes.

For some applications, it is desirable to use optical fibers with a large mode area (LMA fibers) – often with single-mode guidance. Due to the reduced optical intensities, such fibers effectively have lower nonlinearities and a higher damage threshold, which makes them suitable for example for the Amplification of intense Pulses or single-frequency signals in Fiber amplifiers, or in case of passive fibers for delivery of such light. While standard single-mode fibers have an Effective Mode Area below 100 μm2, large mode area fibers reach values of hundreds or even thousands of μm2.

DK Photonics – www.dkphotonics.com  specializes in designing and manufacturing of high quality optical passive components mainly for fiber laser applications such as 1064nm high power isolator, Cladding Power Stripper, Multimode High Power Isolator, pump combiner,1064nm Band-pass Filter,(6+1)X1 Pump and Signal Combiner, PM Circulator, PM Isolator, optical Coupler. More information, please contact us.

Industrial Fiber Laser Introduction and Global Market Forecast –DK Photonics

The Global Industrial Fiber Laser market to grow at a CAGR of 21.4% over the period 2013-2018

Fiber lasers contain the active gain medium, which is an optical fiber integrated with rare earth elements such as erbium and ytterbium. Unlike conventional gas lasers, a fiber laser uses part of the fiber as the resonating cavity, where the laser action takes place to generate laser beams , Fiber lasers are preferred over other lasers such as CO2 lasers and excimer lasers, primarily because they are more reliable, efficient, robust, and portable, and easier to operate than other lasers.

Fiber lasers used for industrial applications such as cutting, welding, marking, and engraving in the Manufacturing, Semiconductor, and Automotive industries are referred to as industrial fiber lasers. Moreover, due to their superior performance, compact size, high output power, low cost of ownership, durability, and eco-friendly attributes, industrial fiber lasers are being adopted at a significant rate. They also eliminate the mechanical adjustments and high maintenance costs that are necessary with other lasers.

Increased R&D spending by vendors to gain a competitive advantage over other players in the market is one key trend in this market. Vendors are increasingly investing in their R&D division to provide better functionality and to meet the unsatisfied requirements of consumers. R&D investments have enabled vendors to capture a significant market share and gain a competitive edge over other vendors in the Global Industrial Fiber Laser market.

According to the report, one major driver of the market is the increased adoption of fiber lasers because of their superior attributes. These lasers used for industrial applications are gaining more significance because they exhibit excellent light properties.

Further, the report states that one of the key challenges that the market faces is the uncertainty regarding the lifespan of fiber lasers. Despite their existence in the industry for more than 10 years, the lifespan fiber lasers are not definite.

 

DK Photonics – www.dkphotonics.com  specializes in designing and manufacturing of high quality optical passive components mainly for fiber laser applications such as 1064nm high power isolator, Cladding Power Stripper, Multimode High Power Isolator, pump combiner,1064nm Band-pass Filter,(6+1)X1 Pump and Signal Combiner, PM Circulator, PM Isolator, optical Coupler. More information, please contact us.